Optimize Rice Operations with Continuous Insights
Stop relying on periodic samples and operator judgment to manage milling performance. RealmFive's FlowGrade AutoAnalyzer delivers continuous, objective measurement of broken rice and rice quality inline — giving your team the visibility to optimize milling intensity, maximize head rice yield and improve quality without slowing production.
- Continuous inline analysis of rice
- Optimize milling intensity based on objective data
- Maximize head rice yield improve quality with consistent process control
Continuous inline rice grading that optimizes milling performance without interrupting production
Vision-Based Breakage Measurement
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Accurate classification of whole kernels versus brokens at full line speed — no sampling delays, no production interruption
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Objective, unbiased measurement that removes operator variability from the grading process
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Purpose-built for demanding mill environments — consistent performance across shifts and conditions
Continuous Quality Insight
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Continuous visibility into rice condition throughout the milling process — no more waiting on periodic sample results
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Replaces manual sampling and subjective operator assessment with objective, repeatable measurement
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Consistent measurement across shifts, operators, and changing grain conditions
Scalable, Modular Platform
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Integrates into existing rice processing lines without major modifications to your workflow
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Modular design supports additional measurement capabilities as your needs evolve
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Platform foundation for expanded quality analytics — brokens, whiteness, foreign material, and beyond
Download Brochure
Looking for something to pass along to your team? Download the brochure outlining the benefits and features below.
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Intuitive Software.
Our software is reliable and secure at the office or on the go and continuously improving in functionality.
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Grain Grading Samples
Quickly find inbound samples based on grading factors, customer, location, and more.
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Scale Tickets
View scale tickets with proof of delivery and grading factors with visual replay of grain analysis, odor detection, and physical characteristics
Modular In-Line Rice Grading System
The Vision Module provides continuous feedback on breakage trends, giving operators and control systems the information needed to adjust milling intensity on the fly. Mills can stay aggressive enough to remove bran and surface material while catching excessive kernel fracture before it costs yield. The result: tighter control of your milling window, higher head rice yield, and consistent product quality even as grain conditions change.
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Vision Module
The system provides immediate feedback on breakage trends, enabling operators and control systems to dynamically adjust milling intensity. This allows the mill to remain aggressive enough to remove bran and surface material while minimizing excessive kernel fracture. The result is tighter control of the milling window, higher head rice yield, and consistent product quality under changing grain conditions.
Objective and Scalable In-Line Rice Grading
RealmFive's FlowGrade AutoAnalyzer delivers measurable financial gains by transforming rice milling from a fixed, experience-based process into a continuous, insights-driven operation. Inline measurement and objective analytics give your team tighter process control, reduced variability, and higher yield — without sacrificing throughput.
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Optimize Milling Performance
Continuously monitor kernel breakage and surface condition to precisely tune milling intensity. Maintain an aggressive milling profile where it adds value, while preventing unnecessary fracture that reduces head rice yield.
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Improve Process Consistency
Objective, automated measurement replaces subjective judgment and periodic sampling. Milling parameters are applied consistently across shifts, operators, and grain conditions, enforcing SOPs through data rather than habit.
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Maximize Yield and Throughput
Continuous feedback allows mills to push throughput confidently without over-processing. The result is higher usable yield per bushel, fewer rework cycles, and sustained line speed with less operational risk.
One Partner. Complete Accountability.
RealmFive delivers inline grading that mills can trust for process-critical decisions. The Vision Module is purpose-built and verified to achieve high accuracy in broken rice measurement — giving you the confidence to run closer to optimal milling limits without risking yield.
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Validated Measurement Performance
Consistent broken rice measurement within small percent of reference methods at full line speed.
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Integrated, Production-Ready Solution
Integrated hardware and software designed to maintain accuracy in demanding mill environments.
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Deployment Through Long-Term Operation
From deployment through operation, RealmFive ensures reliable performance and measurable yield gains.
FlowGrade AutoAnalyzer is changing how we manage milling performance. Having consistent, objective grading data allows us to run closer to optimal milling intensity without second-guessing the numbers. We reduce variability between shifts and gain confidence in our broken measurements, which directly supports head rice yield and overall efficiency.
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Derek Thibault
Farmers Rice Cooperative / Plant Manager
FlowGrade AutoAnalyzer supports rice milling operation by delivering consistent, objective continuous visibility into brokens, whiteness, and foreign material directly within the production flow.
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